Flexsystems Promotional Badges
Soft flexible custom rubber PVC plastic promotional badges made in the USA or in the Orient! Great for police, law enforcement, military, private school uniforms, awards or spirit/morale badges and patches.
Why use our 3D flexible and bendable PVC emblems or rubber patches? The detail you can achieve is superior to the other methods to make badges. Our medical grade phthalate free PVC will endure harsh weather conditions.
Our custom promotional badges for the ad specialty industry cater to all sorts of customers and uses: Medical, Military, Political, Event Planners, Police and Fireman, Security companies, entertainment, corporate and trade show usage.
If you like our 3D PVC badges that are custom made, please check out our plastic labels, rubber patches, sewing labels, heat seal labels, custom plastic emblems and our R & D service area to create a new product.
If you want an entirely new look or have art that is computer generated or impossible to replicate, try our new Flex 4CP products. The four-color process enables us to make your promotional badge exactly the way you want it, no editing. Please go to Flex4CP for more information.
Remember that you can use your mold for the badge for labels, stickers and magnets…..for the same or similar price. Just ask!
We also offer warehousing, fulfillment and assembly services. We decorate on site and offer rush services.
Made in the USA or we can import from the Orient if you prefer
“We have been doing business with Flexsystems® for three years now. They have provided us with quality work for our top clients. The molded patches really compliment the Mobile Edge products, and we are continuing to grow with Flexsystems® by introducing the Flex recycled PVC patches to our recycled bag line this year.”
Summer Valdez,
Mobile Edge
Click to open or close the Pricing
PRICING FOR 2 COLOR ART ONLY (Includes Background Color) – Additional Costs Below
Exceptions: Patent Pending “Flex4CP” Labels are Available in FULL COLOR – No Color Limitations
A Unique Alternative to Silkscreen or Embroidery – TRY SOMETHING NEW!
Our Unique, 3D Flexible Parts and Labels Can be Applied by Sewing, Heat Seal or Adhesive. – PERFECT FOR THOSE HARD TO BRAND ITEMS!
Badges Custom
| Scale | 0-25 (A) | 26-50 (A) | 51-100 (A) | 101-250 (A) | 251-500 (A) | 501-1000 (A) | 1001-5000 (A) |
|---|---|---|---|---|---|---|---|
| .5″ x 1″ | 5.98 | 5.58 | 2.78 | 2.58 | 2.18 | .98 | .80 |
| .75″ x .75″ | 5.98 | 5.62 | 2.86 | 2.66 | 2.24 | 1.00 | .86 |
| 1.5″ X .5″ | 5.98 | 5.70 | 2.90 | 2.70 | 2.30 | 1.04 | .90 |
| 1″ X 1″ | 5.98 | 5.78 | 2.98 | 2.78 | 2.38 | 1.10 | 1.00 |
| 3″ X .5″ | 5.98 | 5.78 | 3.58 | 3.38 | 2.58 | 1.16 | 1.06 |
| 2″ X 1″ | 5.98 | 5.78 | 3.78 | 3.58 | 2.98 | 1.18 | 1.10 |
| 1.5″ CIR | 5.98 | 5.78 | 3.98 | 3.58 | 3.18 | 1.38 | 1.30 |
| 2.75″ X 1″ | 5.98 | 5.78 | 3.98 | 3.78 | 3.38 | 1.38 | 1.30 |
| 2″ X 1.5″ | 5.98 | 5.78 | 4.38 | 3.90 | 3.50 | 1.50 | 1.40 |
| 3″ X 1″ | 5.98 | 5.78 | 4.38 | 3.90 | 3.50 | 1.50 | 1.40 |
| 2″ CIR | 7.98 | 7.58 | 4.58 | 3.96 | 3.56 | 1.58 | 1.50 |
| 2.5″ x 2.5″ | 7.98 | 7.58 | 4.98 | 3.98 | 3.58 | 1.98 | 1.58 |
| 3″ x 2″ | 7.98 | 7.58 | 5.58 | 3.98 | 3.58 | 2.98 | 2.78 |
| 3″ X 3″ | 9.98 | 8.78 | 6.98 | 5.58 | 4.98 | 3.18 | 2.98 |
ADDITIONAL COSTS (V)
USA PRODUCTS
3 Color – Add .45¢, 4 Color – Add .65¢, 5 Colors & Up
MOLD FEES
1-100: $125.00, 101-250: $188.00, 251-500: $220.00, 500+:$315.00
If part is larger than 3”: $315.00
CUTTING DIE
$95.00 – If larger than 3” or custom/contour cut
PRE PRODUCTION SAMPLES
Scanned Sample: N/C, Physical Sample: $65.00, Physical Sample Applied to Blank Good: $125.00
APPLICATION / DECORATION
1-99 blanks: $3.75, 100-499: $2.45, 500-999: $1.90, 1000+: $1.25
RUSH (for orders needed faster than standard production schedule)
For RUSH orders add $190.00
PRODUCTION SCHEDULE
Sample: 5 business days from art approval
Production: 10 business days from sample approval
Application: 5 business days
VIRTUAL IMAGES
Free of charge
COLORWAY CHANGES
Same label with multiple color combinations: $93.75 per each additional color scheme
Example: 2 color label with same art but different background colors would equal 1 colorway change
Magnetic Backing: add .20¢
Keychain Attachments: add .35¢
Adhesive Backing: add .20¢
Hangtag Attachments: add .20¢
Heatseal Adhesive: add .15¢
Hardcase Luggage Tag: add $1.25
Dogtag Ball & Chain: add .35¢
Lapel Pin Military Clutch: add .20¢
Caribiner Keychain Attachment: add .45¢
FUN ADDITIONS TO ACCENT YOUR PART
Fragrance (pine, baby powder, burning log, fruit scents, lavender and more): Add 10% to unit cost
Glow-In-The-Dark: Add 10% to unit cost
Reflective: Call 619.401.1848 or upload your art on the QUOTE
Translucent: Add 10% to unit cost
Glitter: Add 10% to unit cost
Wet Look/Glossy/Shiny: Add 30% to unit cost
For RUSH, Additional parts or more information get a Quote
Exceptions: Patent Pending “Flex4CP” Labels are Available in FULL COLOR – No Color Limitations
A Unique Alternative to Silkscreen or Embroidery – TRY SOMETHING NEW!
Our Unique, 3D Flexible Parts and Labels Can be Applied by Sewing, Heat Seal or Adhesive. – PERFECT FOR THOSE HARD TO BRAND ITEMS!
Badges Custom Orient Pricing
| Scale | 0-100 (A) | 101-250 (A) | 251-500 (A) | 501-1000 (A) | 1001-5000 (A) |
|---|---|---|---|---|---|
| 1.5″ | N/A | 3.18 | 1.49 | 1.20 | 1.16 |
| 2″ | N/A | 3.38 | 1.60 | 1.40 | 1.36 |
| 2.5″ | N/A | 3.58 | 1.70 | 1.50 | 1.46 |
| 3″ | N/A | 3.78 | 1.84 | 1.64 | 1.60 |
| 3.5″ | N/A | 3.98 | 1.98 | 1.80 | 1.76 |
ADDITIONAL COSTS (V)
Mold Fees: 1.5“-2.5”: $140.00, 3”: $150.00, 3.5”: $160.00
Sample Scan: 1-2 weeks from art approval
Production: 2-4 weeks from sample approval, higher quantities may take longer
Pricing includes up to 6 PMS matched colors, keychain attachments or magnetic backing
Additional Colors: Add .15¢ per additional color to unit cost
Glow-In-The-Dark, Neon, Translucent colors: Add 20% to unit cost
Individual Polybagging Available
Shipping Weight: Approximately 20 pounds fo 500, 2” parts
For RUSH, Additional parts or more information get a Quote

